Why Most Manufacturing Transformation
Initiatives Fail to Meet
A primary reason for
a manufacturing transformation failure is lack of effective training. It's
not an "add water and stir" business process. You can't just decide one day
to become best-in-class and think it will happen overnight. You need to
determine what constraints are impeding your ability to increase speed,
improve quality, and eliminate non-value-added activities.
And, then you need to identify and master the
Back-to-Basics Manufacturing. for identifying and eliminating their root
causes. That takes people training and management development.
Most failures are due to training programs that
jump right into the tools and techniques of Lean /Six Sigma/Operation
with little or no employee buy in.
The first three objectives of any training
program should be:
Communicate the need for the transformation
Gain the commitment to the transformation
Encourage company-wide participation
achieve this, you need an introduction training package that effectively
communicates the reason for the change, the commitment required, and the
need for company-wide participation.
hear... I forget,
What I see... I remember,
What I do ... I understand
manufacturing simulation game adds pizzazz
and effectiveness to a company's training program. Most important, it
provides the reasons for the change, gains the required commitment, and
company-wide participation required for a successful, Back-to-Basics
Push (MRP) vs. Pull (BTB) Simulation Exercises
Simulation exercises are easy
to set up and facilitate. Detailed
instructions are included
for each of the exercises.
And, the creator, Bill Gaw, is only an email away should you have any
for 6 to 12 people with any number of sideline observation note taking.
in two configurations. A
timer records the cycle
times and observers record
pros and cons of the two processes.
MRP (Push) simulation includes stockroom, shop order picking and subassembly production. Time to complete:
(Pull) manufacturing simulation sets up a "one- piece" flow production line using JIT and kanbans. Time to complete:
A 30 to
60 minute, post-forum
initiates a discussion of
the pros and cons of each
This is where the learning
process yields program understanding, commitment and participation.
Commitment, and Participation
* The game
demonstrates the workplace stress and non-value-added costs of shop floor control under a standard MRP (Push) production system.
* The game demonstrates how sequential production and point-of-use
inventory can turn a marginally successful product into a huge winner that
can increase sales and create job advancement opportunities.
* The game demonstrates and records pros and cons of each
methodology and a post-forum produces transformation under-
standing, commitment, and enthusiastic participation.
A Customer's Testimonial:
We have been using Bill Gaw's ShowTime!
Manufacturing Simulation Game
for well over five years and have used it to introduce over 40
team members to Back-to-Basics Manufacturing concepts. It allows the trainees
to experience the difference between the MRP "push" system vs. the
BIC "pull" system. Classroom training has its' place, but this
simulation really hammers home the difference between the two
different scenarios. Experiencing the difference is much more
powerful than simply learning about it.
Bill has also been very responsive when we
have had questions or needed additional supplies or insight. I would
,without reservation, recommend Showtime! to anyone searching for a
simulation to demonstrate the benefits of BIC Manufacturing.
Tom Doyle, Quality Assurance and
National Optronics email@example.com
Another customer saying it even better than we can:
manufacturing training materials are the easiest and fastest way to understand
the practicalities of manufacturing success that I have seen in
many years of management consulting activity. I intend to use them
in my practice, if you
are agreeable, since I am now extending into
new consulting areas."
Luis Nascimento, DMA Consultores,
Our customer list speaks for itself. These companies are
serious as we know you are, about winning support and
participation in their best-in-class manufacturing training program.
Below is a partial list of our 358 customers using Bill's
BIC Manufacturing Simulation Game in their effort to become
a best-in-class manufacturing company:
Central GA Technical College
GKN Aerospace Services - SL
Metro Logic Instruments
Chiquita Brands Inc.
Waltco Truck Eqpt. Co.
Parker Hannifin Corp.
Hastings Manufacturing Co.
Corio Consulting, LLC
Cleveland Community College
Navy Air Depot North Island
International Truck & Engine
Goebel Consulting Group, Inc.
Canadian Manufacturers & Exporters
Excel Parnership, Inc.
Christopher Hogan & Associates
Systems & Mfg. Solutions Pte Ltd.
Flextronics Intl Techologia Ltda
Eagle Industries Inc.
Paris Consulting, LLC
Pfizer Ireland Pharmaceuticals
Advanced Storage Products
Western Kentucky University
Johnson & Johnson
Paris Consulting, LLC
Louisiana State University
Western Technical College
Australian Industry Group
GESEI Consulting S.R.I.
Jamestown Comm College
Polytechnic University of PR
JFS Management Group
Panasonic Electronic Devices
Glatfelter Falkenhagen GmbH
Jet Products Division
Pacific Aerospace & Electronics
What Does It Cost?
Much less than you would imagine.
fact, we make
the Back-to-Basics Manufacturing Simulation
Game affordable so that it can fit easily within your company's training budget. We want you and your company to have the best
manufacturing simulation game available and the best way to do that is to make it affordable.
Financial numbers may tell us who's winning the war, but it takes a motivational balanced scorecard measurement system to win all the battles along the way. Remember, without data
management is just another opinion.
Analysis of the processes which the maps
represent can help you increase customer satisfaction by identifying
actions to reduce process cycle time, decrease defects, reduce
costs, establish customer-driven process performance measures,
reduce non-value-added steps, and increase productivity are a few.
Price Pritchett puts it this way," Without Kaizen,
you and your employer will gradually lose ground. Eventually, you’ll
be “out of business,” because the competition never stands still."
Principles - Adobe PDF (Value: $96.00)The principles presented by this Thinking-Outside-the-Box
Tutorial are so fundamental that they're of value to each and every person, whether
in the trenches or the front office.
A $980.00 value... discounted 51%
for a Special Price of only: $485.00
Training Package today at a special price of only $485.00.
That's a savings of $495.00 and
than the price
of attending a
Mr. Gaw's tutorial's
like having a
through his BIC
you'll have all
a memory of
Our Guarantee Says it all
Believe this, we will never consider your purchase binding until you
have used the BIC
Manufacturing Simulation Game
and put it into practice. We know that you, like our other customers, will be thrilled with the results. In fact, we are so convinced that your
will work for you that if you aren't completely satisfied for any
reason at any time, simply return it for an immediate refund of your purchase
price. You simply can't lose.
ORDER NOW BONUS No.
Push vs. Pull Video:
you order during this
we'll include a
classic, humorous "Stockless Production" video.
This is the famous
"Oldie but Goodie" HP
video that demonstrates:
Push vs. Pull systems,
one-piece-flow, stockless production, and cycle time
ORDER NOW BONUS No.
FREE SHIPPING AND HANDLING...If
you order during this special offer,
shipping and handling are free. We'll send confirmation by return email and ship your order via USPS priority mail and you'll have it in your hands in 3-4 days, (domestic shipments).
Two Ways To
credit card or PayPal:
If you place your
order via our secure
handling are free.
email and ship your LEGO game and video, via
USPS priority mail. (3-4 days
domestic shipments). bonuses will be send via
Internet download and be at your desk within 24 hours of
receipt of your order.
To place your order, simply click on
the below "Buy Now" button.
You'll find the credit card link just below the PayPal option..
form is encrypted for your security)
If you think "ShowTime" would benefit your company's training
program but you're not in a position to approve it's purchase, why
not forward this Web page to the person who is? He/she may thank
you for your interest and initiative.
Knowledge and implementation
know-how you'll not find in
the books at Amazon.com,
neither in YouTube
videos, nor in Google .ppt
Business Basics, LLC
6003 Dassia Way, Oceanside, CA 92056
West Coast: 760-212-6048