Lean Manufacturing
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Who is Bill Gaw?


And, why should we
listen to him?

760-945-5596
bg@bbasicsllc.com

lean manufacturing principles and techniques training

Manufacturing Simulation Game

Demonstrating how to optimize ERP system results
by integrating MRP with the lean "Pull" system.

Participative MRP and LEAN manufacturing exercises
that achieve a total, company-wide commitment
to improving manufacturing performance.



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Training Materials and Options

Lean Manufacturing Solutions

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Small Business Basics

Finally a training tool that transforms MRP supporters into MRP-LEAN advocates and  champions.

Bill Gaw's Manufacturing Simulation Game, demonstrates the benefits of pull production and production cells (lean manufacturing) versus push/batch production (MRP). The game compares batch or push production techniques to one piece pull production using sequential production and point-of-use methodology. It shows how quality and productivity improve while reducing WIP inventory, scrap, rework, and floor space. The game has been designed for 6-12 participants with unlimited observers. It is based upon each participant taking an active role in running a mini-production line where ‘real’ products are manufactured.

For more than 10 years, our customers have looked to Business Basics as a trusted developer of manufacturing tutorials, seminars, courses and training materials. Training options that help improve the spirit and performance of individuals, teams, organizations and companies.

One of our customer saying it even better than we can:

"Your manufacturing training materials are the easiest and fastest way to understand the practicalities of lean manufacturing that I have seen in many years of management consulting activity. I intend to use them in my practice, if you are agreeable, since I am now extending into new consulting areas."

                  Luis Nascimento, DMA Consultores, Porto, Portugal

 


Lean Manufacturing Simulation Game

Organizations that are lean, agile, and quick to
respond clearly have the edge."

                                          Price Pritchett

Simulation exercises to help manufacturing teams team understand:

The pros and cons of "push" vs, "pull" manufacturing systems

The root cause of shop floor chaos and workplace stress

The importance of line flow technology

The power of sequential production and point-of-use logistics

How to move from "firefighting" to proactive problem solving

How to successfully implement a lean manufacturing initiative.

It's time to wake up to reality and these intensive, action learning exercises are providing the wake up call. Sequential production and point-of-use logistics boosts production performance. Its methodology has proven to help manufacturing companies decrease cycle times, improve on-time deliveries, decrease operating costs and improve customer satisfaction. Companies that understand and implement the concepts demonstrated in Bill Gaw's Manufacturing Simulation Game consistently outperform their competitors. Lean manufacturing simulation exercises provide an effective methodology for identifying and achieving a company's full growth and profit potential. Below are some of the program highlights:

Manufacturing Simulation Game

Action-Learning Featuring:

Detailed instructions that describe how each exercise is set up and carried out. Also instructions on what non-participants should be watching and recording for the "after game forum."

Hands-on participation by teams that will setup MRP and lean  production factory simulations for comparing the effectiveness of two distinct production methods:


Game Process Synopsis 

Active participation for 6 to 12 people with sideline observation note taking by up to 20 observers.

Team builds 20 Lego Towers of two configurations, 6 MRP subassemblies... from 320 LEGO Bricks.

MRP (Push) simulation includes stockroom, shop order picking and subassembly production. Time to complete: 15-45 minutes depending on team skill level.

Lean manufacturing simulation sets up a "one- piece" flow production line using JIT and kanbans. Time to complete: 5-10 minutes depending on team skill level.

A post-forum review initiates a discussion of the pros and cons of each methodology.

 

The Manufacturing Simulation Game will clearly demonstrate the complexity of shop floor control under a standard MRP (Push) production system. The opening of shop orders, picking of parts, building of assemblies and the final product production process are carried out in real-time.

The Manufacturing Simulation Game is a demonstration of how sequential production and point-of-use logistics can turn a marginally successful product line into a huge winners.

Cycle Time Management is demonstrated and recorded, pros and cons of each methodology recorded and post exercise forum drive home the lean manufacturing paradigm. 

Another customer saying it even better than we can:

Bill, 

Thank you for your permission.  We have already purchased and used the Manufacturing Simulation Game and have found it of great value in demon-strating lean concepts.  

Regards,

John Bursill
Manager Manufacturing Services
INNOVEN


This Manufacturing Simulation Game has helped individuals and companies:

Better understand how to integrate lean manufacturing into an MRP system

Transform manufacturing training and learning from drudgery to fun.

Identify and master the basics of "flow technology"

Develop a proactive, LEAN-MRP manufacturing team

Create a highly productive and fun working environment

Increase speed, improve quality and reduce costs.

One of our customers said it even better than we can:

"Bill Gaw's "ShowTime!" is focused on the "how to." Unlike other training materials that tell you only what you need to do... Bill's "ShowTime!" presents what you need to do and then shows you how to do it."
                               
 
T.J. Imholts, VP Operations, Adstore Inc.

Special offer for Website visitors



Manufacturing Simulation Game
Price: $497.00

PLUS

To help you implement and realize the full benefits of Bill's Manufacturing Simulation Game, we will included the below relevant e-learning module:

CD, Lean Manufacturing Training Module - How to to increase speed, improve quality and improve customer satisfaction. Retail: $149.00

CD, Value Stream Mapping "Back-to-Basics" Module - Bill Gaw's Value Stream Mapping e-learning Module includes 51-powerful, PowerPoint® graphics, "plus" annotated note pages with explanations, and "lessons learned by a "been there, done that" professional. Retail: $149.00

CD, Kaizen Management "Back-to-Basics" Module -  How to eliminate non-value-added costs and end-of-the-month scrambling. Retail: $149.00

A $844.00 value for a special price of $497.00


A Special Offer for Website Visitors

$497.00

Order your Manufacturing Simulation Game  today at a special 41 percent discount price of $497. That's a savings of $347.00 and hundreds of dollars less than attending relevant seminars and workshops.  With Mr. Gaw's expert commentary and "lessons learned" it's like attending a seminar in person, having Bill guide you personally through his manufacturing methodology. And, you'll have all the materials for future reference.

 

Our Guarantee Says it all

We are so sure that your simulation game will have the impact you desire that you can order entirely at our risk. The Manufacturing Simulation Game comes with a No Risk, 100% Unconditional Money-Back Guarantee. This is a Lifetime 100% Money- Back Guarantee!  

Believe this, I will never consider your purchase binding until you have used  the Manufacturing Simulation Game and put it into practice. We know that you, like our other customers, will be thrilled with the results. In fact, we are so convinced that your Manufacturing Simulation Game will work for you that if you aren't completely satisfied for any reason at any time, simply return it for an immediate refund of your purchase price. You simply can't lose.

The Ball is in Your Court

Remember, if you continue to work the same way, you're going to get the same results. The next move is up to you. I've shown you that our training tool is as risk free as an offer can come. You and I know that if you've read this far, you're seriously interested in improving your lean manufacturing training program and helping yourself and your company achieve their full growth and earnings potential.

Help your team reach their full potential. Order today and we'll ship your Manufacturing Simulation Game tomorrow via USPS "priority mail"  and you'll have it in 3-4 days, (domestic shipment).

 
An "ORDER NOW BONUS"... While they last... If you order during this special offer, we will include a classic, humorous lean manufacturing video. This is the famous "Oldie but Goodie" HP video that demonstrates: Push vs. pull systems, one-piece-flow,  stockless production, and cycle time manage-ment. It helps transform MRP supporters into MRP-LEAN manufacturing advocates and champions.
 

Three Ways To Order

Order by credit card: If you place your order via our secure order form, shipping and handling are free. We'll send confirmation by return email and ship your order via USPS priority mail and you'll have it in your hands in 3-4 days, (domestic shipments...International shipments can take 1-4 weeks depending on Custom's processing.) To place your order, Just click on the bar below the credit card icons:

 

To order by phone: call us at 760-945-5596.

To order by fax: Simply fax your purchase order number and shipping instruction to 413-502-2839. We'll send confirmation by return fax.

 


A Gift for You
Forward to Your Leaders and Colleagues

 Do your leaders and colleagues a favor... forward them this Webpage and
we'll send you Bill Gaw's,
PowerPoint presentation, "Introduction to
Kaizen Based Lean Manufacturing
™."

 

To open the
"Forward to" form:

 

Balanced Scorecard Training   Quality Manufacturing    Lean Manufacturing Operations

Six Sigma Management    Manufacturing Supply Chain    Strategic Planning Management

Current Article/MBBP Bulletin: Inventory Accuracy 2 of 2

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6003 Dassia Way, Oceanside, CA 92056
West Coast: 760-945-5596 

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