Why Most Lean
Manufacturing Initiatives Fail to
Meet Expectations
A primary reason for a lean
transformation failure is lack of
effective training. It's not an
"add water and stir"
business process. You can't just decide one day to become lean and think it will happen overnight. You need to determine what constraints are impeding your ability to increase speed, improve quality, and eliminate non-value-added activities. And, then you need to develop and implement
lean techniques and practices for identifying and eliminating their root causes.
The Lean Manufacturing, PowerPoint-Plus,
Do-it-Yourself, Team Training Program
The first challenge of a training
program is how to rally company-wide support and commitment to its lean manufacturing
initiative. To achieve that, a company's lean manufacturing training program must first
and foremost communicate the reason for the change, the participation required, and the need
for company-wide commitment to its success. Simulation exercises demonstrating the "before
and after" are an excellent solution to this challenge.
Part No. 1: The Lean Manufacturing Simulation Game
What I hear... I forget,
What I see... I remember,
What I do ... I understand
The lean manufacturing simulation
game adds pizzazz and effectiveness to a company's training program. It
communicates the need, gains company-wide commitment and relevant support of their lean manufacturing
transformation.
Your Lean Manufacturing simulation game is
initiated by hands-on
participationby team members that will setup MRP and
LEAN production factory simulations for the purpose of demonstrating
and comparing the effectiveness of two production
methods.
Detailed instructions describe how each exercise is to be set up and carried out. Also instructions on what
non-participants should be watching and recording for an after game "Forum."
.
A customer saying it even
better than we can:
Bill,
Thank you for your permission.
We have already purchased and used
the lean Manufacturing Simulation
Game and have found it of great
value in demonstrating lean
concepts.
John Bursill, Manager
Manufacturing Services, INNOVEN
Part No. 2:
:
Bill Gaw's "8-Basics of Kaizen Based Lean
Manufacturing Tutorial
A while back, the Aberdeen Group, published their “Lean
Benchmark Report.” Of close to 300 manufacturers that participate in this study,
90% reported that they are committed to Lean. However, further analysis found
that less than 20% of these companies can be considered best-in-class. The report went on to say: "Companies that have achieved operational excellence through the deployment of a lean strategy share this important characteristic:
"Dedication to basics such as streamlining processes, creating
a well ordered work environment, and ongoing continuous improvement programs (Kaizen)."
The 8-Basics of Kaizen Based
Lean Manufacturing™
Kaizen Based Lean Manufacturing™ (KBLM) does not replace the MRP system but rather
optimizes
its shop floor and purchasing sub-systems. KBLM methodology can generate two to three times MRP
cost reductions while producing significant improvement in
quality and customer
satisfaction.
Below
is a graphic that shows the impact of optimizing MRP shop floor and
purchasing sub-systems with Bill Gaw's KBLM methodology:
DIY,
"Make-a-Difference," Lean
Manufacturing Team Training
For more than 13 years, our
1700 plus Customers and
16,000 plus MMBP Bulletin Subscribers have looked to Bill Gaw
as a trusted developer of Power-Point-Plus tutorials and training programs.
Team training materials
that help improve the spirit and performance of individuals, teams, and organizations.
Lean Manufacturing
Transformation
Training
It's
the "how to" that really counts!
"Bill
Gaw's training is focused on the "how to." Unlike
other training
material that tell you only what you need to do... Bill's training presents what you need to do and then
he shows you
how to do it.
T.J. Imholte, VP Integrated Systems Advance Storage Products
"Bill is one of the most prolific individuals in the consulting industry and profession. He is a true thought leader and a great coach -- one of the best. His advice is golden and he has the respect of his colleagues worldwide. We all religiously read his articles and news-letters because they are informative, educational and right on the mark."
Phil Andrews,Business Development, Project Manager
The Lean
Manufacturing, PowerPoint-Plus,
Do-it-Yourself, Team Training Program
Featuring Bill Gaw's Manufacturing
Simulation Game and his
"8-Basics of Kaizen Based Lean
Manufacturing" Tutorial
To help you realize the full benefits
of your
Lean
Manufacturing, PowerPoint-Plus, Do-it-Yourself, Team Training Program
,
it includes all the below training materials:
1.
Lean Manufacturing
Simulation Game
(Price $496.00)
2. CD - Tutorial: 8-Basics of Kaizen Based Lean Manufacturing
(Price $396.00)
3
.
CD - Video, "Push vs. Pull"-
The classic, humorous lean
manufacturing video.
This is the famous
"Oldie but Goodie" HP
video that demonstrates:
Push vs. Pull systems,
one-piece-flow, stockless production, and cycle time
management. It helps transform
MRP supporters into lean manufacturing advocates
and
champions.
(Priceless)
4
.
CD -
Strategic Planning
T-ModuleStrategicplanning is a business process that many companies employ to identify their
strategic objectives and critical
success targets Establishing Lean
Manufacturing as a strategic planning
objective is a major step toward
reaching a company's full growth and
earning potentials.
Price
$67.00)
5
. CD - Thinking Outside the Box
e-Book - Creative thinking skills are
required by everybody. Each and everyone needs to continuously
challenge and expand their ways of thinking to enhance personal and
business success.
(Price $67.00)
6
.
CD - Value Stream Mapping
T-Module
-Maps and flowcharts help make work visible. Increased visibility improves communication and understanding, and provides a common frame of reference for those involved with
improving business and work process.
Value Stream Mapping and Gap
Analysis should be the first step to
the
implementation
of Lean Manufacturing.
(Price $67.00)
7.
CD -
Kaizen Manufacturing T-Module
-
If your business team
can handle only one strategic
initiative at a time, then let it be
the implementation of a
“quick-hitting” continuous
improvement initiative. There
just isn’t any other more important
package in our pursuit of profits.
(Price
$67.00)
8
.
CD -
Quality System Toolbox-Provides
an interactive ISO 9001 checklist and quality
manual and procedure templates to jump-start or re-ignite a company's quality
manufacturing initiative. Provides a
quality manufacturing roadmap to optimize prior
quality efforts and maintain a focus
on improving quality.
(Bonus)
9
.
CD - Train the Trainer Manual-
A copy of an effective training
methodology, a vital train-the-trainer resource.
(Bonus)
10
.
CD -
Overcoming Obstacles and Roadblocks.
(Bonus)
A $1060.00 value... discounted 44% for a Special Price of only: $596.00
A Special Offer
for My Followers
$596.00
Order your
Lean
Manufacturing
DIY Training
Program today at a special price of only $496.00.
That's a $464.00
savings and
thousands of
dollars less
than the price
of attending
relevant
workshops. With
Mr. Gaw's game
instructions and
training module
expert
commentary and
"lessons
learned" it's
like having a
Lean
Manufacturing
Champion,
guide you
personally
through his Lean
Manufacturing
methodology. And,
you'll have all
the training
materials for
future
reference; not
just
a memory of
the last
seminar/Webinar.
The Lean
Manufacturing, PowerPoint-Plus,
Do-it-Yourself, Team Training Program
For more than 14 years,
Our Customers
have
looked to
Business Basics
as
a trusted developer of
manufacturing training materials, seminars, workshops and consulting
services that have helped improve the spirit and performance of individuals, teams, and
companies.
Our Guarantee Says it all
We are so sure that your
Lean Manufacturing, PowerPoint-Plus, Do-it-Yourself, Team Training Program
will have the impact you desire that you can order entirely at our risk.
The Lean Manufacturing DIY
Training Program comes with a No Risk, 100% Unconditional Money-Back Guarantee. This is a Lifetime 100% Money- Back Guarantee!
Believe this,
we will never consider your
purchase binding until you
have used your
Lean Manufacturing, PowerPoint-Plus, Do-it-Yourself, Team Training Program
and put it into practice. We
know that you, like our
other customers, will be
thrilled with the results.
In fact, we are so convinced
that your
Training Program
will work for
you that if you aren't
completely satisfied for any
reason at any time, simply
return your training package
for an immediate refund of
your purchase price. You simply can't lose.
ORDER NOW BONUS No.
3
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To order by
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If you place your
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We'll ship your
Lean Manufacturing, PowerPoint-Plus, Do-it-Yourself, Team Training Program
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We'll send
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The Lean Manufacturing,
Back-to-Basics,
DIY-Training Program:
To order by phone: call us at 760-212-6048.
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The Ball is
in Your
Court
If you think this training will help your company but you're
not in a position to make the final decision, may I
suggest that you forward this Web page to the decision
maker. He/she may thank you for your interest and
initiative.
To open the "Forward to" form:
Knowledge and implementation
know-how you'll not find in the books at Amazon.com,
neither in YouTube videos, nor in Google .ppt
presentation.
Business Basics, LLC
6003 Dassia Way, Oceanside, CA 92056
West Coast: 760-212-6048
