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You're not really lean if you're not linear!

Companies will never achieve their full growth and profit potential if they produce more than 25% of their
monthly shipment  plan in the last week
of the month or more than  33% of
their quarterly shipment plan in
the last month of the quarter." 


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To stay current on lean manufacturing principles and techniques, you can subscribe to our weekly bulletin, "Management Basics and Best Practices (MBBP)."  Simply fill in the below form and click on the "subscribe button." 

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Here's what one of our 12,000 plus subscribers
wrote about the MBBP Bulletin:

"Great manufacturing articles. Thanks for the insights. I often share portions of your articles with my staff and they too enjoy them and fine aspects where they can integrate points into their individual areas of responsibilities. Thanks again."

               Kerry B. Stephenson. President. KALCO Lighting, LLC


If your company is experiencing high non-value-added costs and customer complaints due to the end-of-the-month scramble, you'll find some interesting information on this website.

As companies struggle to remain competitive, one of the strategies by which gains in speed, quality and costs can be achieved is to pursue and achieve a linear order fulfillment flow.

Why is linear manufacturing so important? It’s simple; "It’s where the money's at!" Scrap, rework, overtime and poor quality are all non-value-added costs that increase as a function of the famous end-of-the-month syndrome. That is, as we delay our production schedule completions toward the end of the month (or worse, toward the end of the financial quarter), there is a tremendous pressure put on the business and production to make things happen regardless of costs.. 

"We must constantly retool ourselves, become
 perpetual students, or we risk becoming obsolete."
                                                                        
Price Pritchett

Do you want to eliminate your end-of-the-month scrambling and optimize personal and company success? If so... you need to identify and master the basics of your business and your profession. Many historic, recurring day-to-day problems (perhaps the same problems that plague your operation) can be permanently eliminated by a tenacious execution of Bill Gaw's end-of-the-month training.

Do any of the following problems plague your assembly operation?

  • Too many challenges on your plate

  • Production and quality problem finger pointing 

  • Poor inventory utilization performance

  • Shop floor fire-fighting and scrambling

  • Supplier rejects and untimely shipments

  • Production scrap and rework

  • Customer returns and warrantee charges

  • Scheduling confusion cause by MRP reschedules.

If you answered YES to any of the above, you no doubt have an end-of-the- month crunch problem and will find value for whatever time you spend reviewing the content of this website.

"Defend your career by developing a better 
package of knowledge and skills than the next person."
                                                                               Price Pritchett


For additional information, click on the below link:

Kaizen Based Lean Manufacturing

 


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