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Lean Manufacturing Continuous Improvement Process Thinking
Outside
Lean Manufacturing |
February
19, 2007 Never
has so much computer hardware and software been applied to improving
supply chain performance. Integrated, focused forecasting allows
companies to capture the customer's voice and ERP systems let all
stages of the supply chain hear the voice and react to it by using
flexible manufacturing, automated warehousing, and point-of-use
logistics. Nonetheless,
performance of many supply chains have never been worse. Getting the
right parts to the right place in the right quantity at the right
time, and at the right price is still a major challenge for most
manufacturers. If
your company is not satisfied with its supply chain performance,
don't miss this week's and next week's articles. Each article will
address a major supply chain management challenge and a relevant
solutions Have
a nice day, and stay connected. Bill
Gaw The
days of vertically integrated companies reaping the benefits of
their size has all but come to an end. They proved to be too slow,
too complicated and too isolated from what the outside world was up
to. Most
historians agree that the development of cheap, centralized power
and efficient but costly production machinery tipped the competitive
advantage toward large companies that could achieve economies of
scale. Today, however, low-cost computing and communication have
tipped the competitive advantage back toward partnerships of smaller
companies, each of which performs as a key supplier in a value-added
supply chain and coordinates its activities with the rest of the
chain. VALUE-ADDED SUPPLY CHAINS Value-added
supply chains are not, however, necessarily technology driven. They
may emerge as the result of computerized links between companies or
they may exist before the technical links have been made. In all
cases, they depend largely on the attitudes and practices of the
participation managers. Computers simply make it easier to
communicate, share information, and respond quickly to shifts in
demand. They facilitate the value-added supply chain but alone don't
create them. What
makes a value-added supply chain is the understanding that each
player in the supply chain has a stake in the others' success.
Managers see the entire supply chain not just one part of it --- as
one competitive unit. It is this awareness that allows
manufacturer's managers to look for opportunities beyond their own
corporate boundaries. They looked for ways the resources at one part
of the supply chain could be used in another. And their efforts to
be competitive went beyond cost cutting. Many companies focus on
trimming cost to increase profits, and they consider opportunities
only within the unit defined by ownership. SUPPLIERS AND CUSTOMERS This
ability to see beyond cooperate boundaries has another important
advantage. It permits recognition of serious threats that lie
elsewhere along the supply chain. Because successful companies know
their own fate depends on that of its suppliers and customers, these
companies monitor competitive dynamics throughout the chain and try
to fix weaknesses whenever they occur. When all the partners are
strong, the entire value-added supply chain can stand up to the
toughest of competitors, integrated or not. In
a value-added supply chain, each supplier focuses on doing just one
step of the value-added supply chain. Therefore, each unit can
tailor all aspects of the organization to this single task. This
sense of focus translates into low overhead, lean staffs, and few
middle managers. Decisions are made and executed quickly, so
response time is short. Creative ideas are less likely to be
suppressed, and more employees are exposed to the demands of the
market. The fact that each company in the supply chain is free to be
different from the other creates a diversity that can be the seedbed
of innovation. And marketing orientation becomes neither an edict
nor a difficult task. It follows naturally from the free flow of
information throughout the supply chain to so many of the people who
actually do the work. KEY SUPPLIER MANAGEMENT What is the most important element of a successful value-added supply chain? In my opinion it is a company's ability to establish and effectively manage a group of key suppliers. Consequently, our forthcoming article "Key Supplier Management" will share with you the answers to questions that determine whether a company will achieve dramatic results from a value-added supply chain. TO
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