Supplier
Relationship
The supplier
partnership process is a four phase process. The first phase
involves a system capability assessment. During the assessment
process the survey is used to verify the supplier's processes. It is
important that you identify your needs to the suppliers. You may
chose to specify Q91, ISO or some other quality system elements as
standards. These needs should be documented and discussed one on one
with your suppliers. If necessary you may need to provide education
for the suppliers. The on site assessment should provide emphasis on
the supplier's quality system, quantify results, document findings
and create a linkage with supplier personnel. Results of the
assessment should be analyzed to identify root cause deficiencies,
assess the impacts on quality and recommend alternatives to meet
expectations. A corrective action plan should be determined jointly
with the supplier by documenting solutions, assigning responsibility
and accountability, providing resources and establishing time
tables. Finally the corrective action plan should be implemented and
monitored.
Phase two is the
development and implementation of a quality system for key
suppliers. The trend in the industry now is to accept a suppliers
quality system if it has been approved by another customer. As an
example, a supplier may have already be certified by one of the
major auto manufactures. In this case it would serve no useful
purpose to spend the effort to verify what is already known.
Phase three is the
process of product certification for specific parts or product
families. This is accomplished by product design verification,
process verification, control plans, key control characteristics (KCC)
and performance evaluation. Certification maintenance should be
verified on a periodic basis.
Phase four involves
a long term strategic partnership agreement. This creates a
strategic alliance with the supplier. These long term associations
must be consistent with each party's strategic interests. Risks and
rewards are shared between you and the supplier. A written document
exists that outlines each parties responsibilities, expectations and
rights. Communication is critical to the process of partnering in
that it is two way, it identifies expectations, planning is a shared
process and conflict resolution is coordinated to eliminate
barriers. It should be noted that the partnership process involves a
great amount of resources and should be initiated for only strategic
suppliers.
To Be Continued