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PART
I.
For
the manufacturing company aspiring to achieve World Class status,
manufacturing plays a fundamental role in developing and sustaining
customer satisfaction in the areas of quality, cost, flexibility,
reliability and innovation. To
achieve ongoing improvement
in each of these target areas, today's aggressive companies are adopting a set of characteristics that are designed to
set themselves apart from other competitors in the marketplace.
The
characteristics being adopted and nurtured within these visionary
thinking companies are:
1. An ongoing company-wide education and training initiative for
human resource development to allow everyone to actively
participate in the improvement process.
The
importance of education and training for all
employees cannot be
over-emphasized. Studies show that World Class manufacturers
provide a minimum of forty hours of education and training per
employee on an annualized basis.
In
today's business environment the only long-term sustainable
competitive advantage is organizational learning.
2. Relentless pursuit of continuous improvement in all business
activities.
The
management focus is on establishing operating performance
measurements that drive the behaviors consistent with
the goal of continuous improvement in both process and
product. Measurements in place focus on rates of improvement.
3. A dedication to developing a competitive advantage based upon
superior product quality and service.
The
World Class company creates a level of customer satisfaction
through being not only "easy to do business with,"
but by exceeding customer
expectation. The term "customer delight" is an
often used expression when procuring product or service from a World Class manufacturer.
4. Utilization of an integrated business system that links people
and process.
All
business functions actively pursue a process of factory and
business simplification resulting in a systems integrative approach.
Traditional
Measurements
Traditionally,
financial performance has been the primary measure
of success in most manufacturing companies. Manufacturing companies
have developed financial planning systems for measuring
their performance on a regular monthly, quarterly and annual
basis.
Today
companies need to establish operating performance measurements
to enable them to effectively manage business operations and
meet business and financial objectives.
Defining
current performance in the elements of quality, cost, flexibility,
reliability and innovation will
enable you not only to evaluate
current performance, but also identify performance problem areas and prioritize
for initiating the improvement
process.
Performance
Measurements
In
World Class Manufacturing the focus is on continuous improvement.
Measurements in place should therefore activate improvements.
Management evaluates the measurement process based
upon the rate of improvement. The measurements are designed
to drive the improvement process in the critical elements of
quality, cost, flexibility, reliability and innovation.
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