|
MRP versus JIT: The Superfluous Debate
There has been, and maybe there will be more,
argument concerning the value and continuing life of Manufacturing
Resource Planning with the advent of Just-in-Time manufacturing
techniques. Some have described and prescribed JIT as the ultimate
fix for a manufacturing company. Certainly, it would be foolish not
to allocate resources to disentangle the confused, disorderly
manufacturing environment. Developing an improved manufacturing
environment by eliminating as much waste as possible with minimum
setup times, quality at the source, level schedules, minimum
inventories, fewer interruptions in process flow, etc. will
dramatically improve performance in manufacturing companies.
Yet, some people are of the mindset that MRP and
JIT are mutually exclusive. Nothing could be further from the truth.
In fact, the techniques and tools, when used in a proper combination
provide opportunities to improve:
• The Planning Process
— Functional Coordination
— Process Controls
— Execution of Plans
All of which can only translate into better
managing the many and seemingly, unmanageable operating problems.
Hence, overall financial and competitive performance are
significantly improved. The companies that employ the necessary
tools and techniques will be the companies on the leading edge of
performance in the marketplace.
Confronting the Challenge
The future for American manufacturing is bright,
but the future cannot be a reflection of the past. It is very clear
that only the manufacturing firms with the highest level of applied
management skill are likely to survive in world competition. It is
very certain, and currently so painfully self-evident for some, that
manufacturing is the battleground and the competitive weapon that
is required to win.
While some companies have recognized
manufacturing as a potent competitive weapon, and have developed
their strategy accordingly, there are still far too many companies
with the manufacturing function isolated from the whole. The
existence of the wide gap between current and desirable practices in
strategic manufacturing management provides most companies with an
unusually fertile area for improving competitive advantage.
The reality is that manufacturing can become a
competitive weapon. Once this reality is fully appreciated, top
management will rebalance their focus of emphasis and hopefully the
necessary instinct for Manufacturing Excellence will result.
We must never forget that any competitive
challenge, in which we are involved, has but one goal—to win. The
way manufacturers choose to compete for the highest score is
likely to be in developing and implementing a successful
manufacturing strat-
STAY
CONNECTED
To
stay current on bullet-proofed manufacturing solutions, subscribe to
our free
ezine, "The Business Basics and Best Practices Bulletin."
Simply fill in the below form and click on the subscribe button.
We'll
also send you our free
Special Report, "Five Change
Initiatives for Personal and Company Success."
Your
personal information will never
be disclosed to any third party.
Manufacturing
leaders have a responsibility to educate and train their team
members. Help for developing a self-directed, World Class
Manufacturing training program for your people is just a click
away:
http://bbasicsllc.com/training-modules.htm
You
are welcomed to print and share this bulletin with your
manufacturing teams, peers, suppliers and upper management ...
better yet, have them signup for their own copy at:
http://bbasicsllc.com/subscribe.htm
With
the escalating spam-wars, it's also a good idea to WHITELIST
our bulletin mailing domain via your filtering software or
control panel:
bizbasics@getresponse.com
This will help guarantee that your bulletin is never deleted
unexpectedly.
Manufacturing
Knowledge you’ll not find at offsite
seminars nor in the books at Amazon.com
Lean Manufacturing - Balanced Scorecard
ISO 9000:2000 - Strategic Planning - Supply Chain
Management - MRP Vs Lean Exercises - Kaizen Blitz
Lean Six Sigma - Value Stream Mapping
All at one Website: Good
Manufacturing Practices
COMPETITIVE
KNOWLEDGE MENU
(Click on any subject below):
Your
company can reach its full potential in all aspects of the business.
All you need is the right knowledge and training. You will find much
of it it here, at the Business Basics' Website:
Lean
Manufacturing Articles
CKN
Article Archives
MB&BP
Bulletin Archives
The
Kaizen Blitz
"ShowTime!"
The MRP vs Lean Mfg. Exercises
At
Your-Company" Workshops and Forums
Popular
Manufacturing Links
Competitive
e-Knowledge for anyone ... anywhere ... anytime
Business Basics, LLC
6003 Dassia Way,
Oceanside, CA 92056
West Coast: 760-945-5596
|