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4-training tools that make cost-effective, |
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5-Reasons Why 80% of Lean Manufacturing Initiatives Fail to Meet Expectations

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Article: Planning and Scheduling 2 of 4
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Below you will find the 5-reasons why lean initiatives fail to meet expectation and a few lean manufacturing training options that are helping individuals and companies eliminate them. Invest some minutes of your time and check out the reasons and their solutions.
5-Reasons Why 80% of Lean Manufacturing Initiatives Fail to Meet Expectations and Their Solutions
Reason No. 1 is not enough planning.
Solution No. 1: It's not an "add water and stir" initiative. You can't just decide one day to become lean and think it will happen overnight. You need to determine what constraints are impeding your ability to increase speed, improve quality, and eliminate non-value-added activities. And, finally your tactical plan needs to be developed based on value stream mapping and gap analysis.
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Reason No. 2 is lack of understanding and support for the company's lean initiative.
Solution No. 2: Unless all employees participating in the lean transformation are convinced that their commitment and efforts are important to its success, improvements will not meet expectations.
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Reason No. 3 is poor preparation.
Solution No. 3: Even with the best plan, successful implementation will be evasive if there is not a genuine commitment to employee lean manufacturing training, multi-functional, self-directed work team development and empowerment.
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Reason No. 4 would be failure to establish goals and expectations, track daily/weekly progress and carry out corrective actions if and when required.
Solution No. 4: Determining motivational performance metrics and establishing Key Performance Indicators (KPI) to track performance is paramount to achiev-ing positive, sustainable lean initiative results.
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Reason No 5 is a lack of effective leadership.
Solution No. 5: Successful, lean manufacturing training, planning , and implementation requires Lean Manufacturing Leaders.
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Other Lean Manufacturing Training Packages

Lean Manufacturing, PowerPoint-Plus Training, CD-Library
Lean Manufacturing Workshop-in-a-Box Thinking-Outside-the- Box Workshop
Lean Manufacturing Transformation Training Strategic Planning Training Program
Supply Chain Management Training Program Kaizen Management Training
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